Miscellaneous - OM606

General

• mech1 - Instructions for coolant
• mech2 - Interference fit of crankshaft bearing cap
• mech4 - General notes... J16 Notes on engine coolant level (Model 124, 129, 140, 168, 170, 202, 208, 210, 220, 463) P16 Notes on engine coolant level (Engine 112, 113, 137) C17 Notes on engine coolant level (Model 163 with engine 111, 112, 113) D17 Instructions re: coolant

Function descriptions

• mech2 - Flywheel, two-mass flywheel, driven plate arrangement
• mech4 - Expansion reservoir cap functions

Maintenance

• mech1 - Extracting engine oil
• mech3 - Poly V-belt damage patterns
• mech4 - Replacing oil filter cartridge, draining oil filter

Modification note

• mech1 - Modification note
• mech2 - Modification note
• mech3 - Modification note
• mech4 - Modification note

Shop tools

• mech1 - Shop-made tools... D18 Degrees scale for vibration damper E18 Guard plate for radiator/condenser F18 Connection fitting for automatic transmission fluid pipes G18 Bar for knocking out steel ball of main oil gallery H18 Spacer for engine supporting bar
• mech3 - Shop-made tools... E18 Drift for inserting camshaft end cap F18 Degrees scale for vibration damper G18 Lever for pressing spring tensioning lever of poly V-belt tensioning device
• mech4 - Shop-made tools... D18 Oil filter cap with connection hole for measuring oil pressure E18 Connection fitting for automatic transmission fluid pipes F18 Guard plate for radiator/condenser

Special tools

• mech1 - Risk of injury
• mech2 - Risk of accident
• mech4 - Risk of accident

Technical modifications

• mech1 - Technical modifications... N17 Bolts for attaching camshaft housing to cylinder head discontinued P17 Material of cylinder head gasket modified A18 End cover with vulcanized radial seal
• mech2 - Technical modifications F17 Modified parallel key (metal version) for hub at crankshaft H17 Front crankshaft radial seal with reduced radial pressure stress M17 End cover with vulcanized radial seal O17 Vibration damper vulcanized to belt pulley and brazed hub P17 Vibration damper with unhardened contact surface for radial seal C18 Bolt for two-mass flywheel modified D18 Bolt for driven plate, flywheel, sheet metal two-mass flywheel standardized
• mech3 - Technical modifications... N17 Timing chain with modified center plate P17 Bolts for attaching camshaft housing to cylinder head discontinued B18 Material and dimensions of valve guides modified
• mech4 - Technical modifications.... L17 Oil spray nozzles for cooling piston crowns modified N17 Oil pump with press-mounted oil pump drive gear
• tm - Technical modifications Engine 605.911, 606.910

Testing

• mech1 - Tests... E14 Connecting cylinder leak tightness tester G14 Firing order J14 Connecting compression tester L14 Connecting compression tester M14 Connecting compression tester O14 Removing and installing engine with removal fixture A15 Raising engine C15 Checking prechamber D15 Tightening diagram of cylinder head bolts F15 Checking cylinder head bolts H15 Measuring piston projection K15 Inspecting hardness of cylinder head contact surface M15 Measuring amount by which valve stands back to cylinder head O15 Removing guide rail pin at cylinder head P15 Inspect rear of engine for external oil leaks B16 Replacing steel ball with plug D16 Arrangement of core plug E16 Chamfering cylinder bores H16 Adjusting fan shroud J16 Oil sump bolt diagram N16 Raising engine O16 Hoisting engine A17 Supporting front suspension support with inspection pit or assembly lift B17 Supporting front axle carrier with pit hoist or assembly hoist
• mech3 - Tests... K15 Separating, riveting timing chain P15 Removing guide rail pin at cylinder head A16 Bolting camshaft housing to cyl head C16 Unbolting camshaft bearing caps (OM604) D16 Unbolting camshaft bearing caps (OM605) F16 Unbolting camshaft bearing caps (OM606) H16 Connecting cyl leak tightness tester K16 Knocking out valve guide L16 Reaming basic bore to std size N16 Broaching basic bore to repair size P16 Inserting, examining valve guide D17 Measuring amount by which valve stands back to cyl head F17 Poly V-belt running diagram J17 Tension poly V-belt
• mech4 - Tests... O13 Matching oil consumption to dipstick indication (OM602) D14 Matching oil consumption to dipstick indication (OM604) H14 Matching oil consumption to dipstick indication (OM605) F15 Matching oil consumption to dipstick indication (OM606) M15 Separating oil pump chain O15 Riveting oil pump chain B16 Bleeding cooling system C16 Sealing off ATF lines D16 Aligning radiator to front end cross panel E16 Adjusting fan shroud

Waste

• mech3 - Disposing of sodium-filled valves

Misc

• mn - Revisions Engine 605.911, 606.910
• pr - Programmed repairs (Engine 605.911, 606.910) - Problem... After vehicle has stood for a lengthy time, engine only starts after lengthy attempt, poor throttle response, cuts out Engine surges after cold start Black exhaust on long motorway trips in upper engine speed range (>4000 rpm) Engine cuts out when driving

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