Miscellaneous - OM606
General
mech1
- Instructions for coolant
mech2
- Interference fit of crankshaft bearing cap
mech4
-
General notes...
J16 Notes on engine coolant level (Model 124, 129, 140, 168, 170, 202, 208, 210, 220, 463)
P16 Notes on engine coolant level (Engine 112, 113, 137)
C17 Notes on engine coolant level (Model 163 with engine 111, 112, 113)
D17 Instructions re: coolant
Function descriptions
mech2
- Flywheel, two-mass flywheel, driven plate arrangement
mech4
- Expansion reservoir cap functions
Maintenance
mech1
- Extracting engine oil
mech3
- Poly V-belt damage patterns
mech4
- Replacing oil filter cartridge, draining oil filter
Modifiaction note
mech1
- Modification note
mech2
- Modification note
mech3
- Modification note
mech4
- Modification note
Shop tools
mech1
-
Shop-made tools...
D18 Degrees scale for vibration damper
E18 Guard plate for radiator/condenser
F18 Connection fitting for automatic transmission fluid pipes
G18 Bar for knocking out steel ball of main oil gallery
H18 Spacer for engine supporting bar
mech3
-
Shop-made tools...
E18 Drift for inserting camshaft end cap
F18 Degrees scale for vibration damper
G18 Lever for pressing spring tensioning lever of poly V-belt tensioning device
mech4
-
Shop-made tools...
D18 Oil filter cap with connection hole for measuring oil pressure
E18 Connection fitting for automatic transmission fluid pipes
F18 Guard plate for radiator/condenser
Special tools
mech1
- Risk of injury
mech2
- Risk of accident
mech4
- Risk of accident
Technical modifications
mech1
-
Technical modifications...
N17 Bolts for attaching camshaft housing to cylinder head discontinued
P17 Material of cylinder head gasket modified
A18 End cover with vulcanized radial seal
mech2
-
Technical modifications
F17 Modified parallel key (metal version) for hub at crankshaft
H17 Front crankshaft radial seal with reduced radial pressure stress
M17 End cover with vulcanized radial seal
O17 Vibration damper vulcanized to belt pulley and brazed hub
P17 Vibration damper with unhardened contact surface for radial seal
C18 Bolt for two-mass flywheel modified
D18 Bolt for driven plate, flywheel, sheet metal two-mass flywheel standardized
mech3
-
Technical modifications...
N17 Timing chain with modified center plate
P17 Bolts for attaching camshaft housing to cylinder head discontinued
B18 Material and dimensions of valve guides modified
mech4
-
Technical modifications....
L17 Oil spray nozzles for cooling piston crowns modified
N17 Oil pump with press-mounted oil pump drive gear
tm
- Technical modifications Engine 605.911, 606.910
Testing
mech1
-
Tests...
E14 Connecting cylinder leak tightness tester
G14 Firing order
J14 Connecting compression tester
L14 Connecting compression tester
M14 Connecting compression tester
O14 Removing and installing engine with removal fixture
A15 Raising engine
C15 Checking prechamber
D15 Tightening diagram of cylinder head bolts
F15 Checking cylinder head bolts
H15 Measuring piston projection
K15 Inspecting hardness of cylinder head contact surface
M15 Measuring amount by which valve stands back to cylinder head
O15 Removing guide rail pin at cylinder head
P15 Inspect rear of engine for external oil leaks
B16 Replacing steel ball with plug
D16 Arrangement of core plug
E16 Chamfering cylinder bores
H16 Adjusting fan shroud
J16 Oil sump bolt diagram
N16 Raising engine
O16 Hoisting engine
A17 Supporting front suspension support with inspection pit or assembly lift
B17 Supporting front axle carrier with pit hoist or assembly hoist
mech3
-
Tests...
K15 Separating, riveting timing chain
P15 Removing guide rail pin at cylinder head
A16 Bolting camshaft housing to cyl head
C16 Unbolting camshaft bearing caps (OM604)
D16 Unbolting camshaft bearing caps (OM605)
F16 Unbolting camshaft bearing caps (OM606)
H16 Connecting cyl leak tightness tester
K16 Knocking out valve guide
L16 Reaming basic bore to std size
N16 Broaching basic bore to repair size
P16 Inserting, examining valve guide
D17 Measuring amount by which valve stands back to cyl head
F17 Poly V-belt running diagram
J17 Tension poly V-belt
mech4
-
Tests...
O13 Matching oil consumption to dipstick indication (OM602)
D14 Matching oil consumption to dipstick indication (OM604)
H14 Matching oil consumption to dipstick indication (OM605)
F15 Matching oil consumption to dipstick indication (OM606)
M15 Separating oil pump chain
O15 Riveting oil pump chain
B16 Bleeding cooling system
C16 Sealing off ATF lines
D16 Aligning radiator to front end cross panel
E16 Adjusting fan shroud
Waste
mech3
- Disposing of sodium-filled valves
Misc
mn
- Revisions Engine 605.911, 606.910
pr
-
Programmed repairs (Engine 605.911, 606.910) - Problem...
After vehicle has stood for a lengthy time, engine only starts after lengthy attempt, poor throttle response, cuts out
Engine surges after cold start
Black exhaust on long motorway trips in upper engine speed range (>4000 rpm)
Engine cuts out when driving
©Copyright 2003 Steve Nervig
All Rights Reserved