00
Maintenance Jobs
- 1981 through 1993
Introduction
- Maintenance Manual Model Year 1981 to 1993
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Title page
Preface
Vehicle - Sales designation/Chassis model/Engine model
Maintenance System
- Routine Maintenance
- Severe Operating Conditions
- Non-scheduled MB Maintenance Service
- Special Maintenance Measures
- Spare Parts
- Routine Checks
- Maintenance Vouchers
0050
- Inspecting component condition
0051
- Inspecting condition of lines and hoses
0053
- Inspecting components, lines and hoses
0090
- Suspension and body structure inspection
0091
- Water leakage and corrosion inspection
0101
- Engine oil and filter change
0560
- Adjusting valve clearance - M110, OM616, OM617
0561
- Checking valve clearance - M102.983
0750
- Checking and adjusting idle speed - OM601
0758
- Checking and adjusting idle speed - M110
0760
- Checking injection timing - (diesel)
0761
- Adjusting injection timing - (diesel)
0780
- Replacing fuel filter
0781
- Replacing fuel prefilter - (diesel)
0932
- Cleaning metal-reinforced air filter element - (diesel)
0980
- Replacing air filter element
0981
- Replacing air filter elements - M116, M117
1350
- Checking condition and tension of V-belts
1351
- Inspecting poly-V-belt
1470
- Checking intake/exhaust manifold seating - OM616, OM617
1480
- Replacing oxygen sensor
1550
- Check spark plugs, replace if necessary
1580
- Replacing spark plugs
2010
- Checking coolant level/antifreeze protection
2011
- Checking coolant level
2050
- Checking cooling and heating system
2080
- Replacing coolant
2290
- Adjust engine stop, retorque engine mount bolts - OM616, OM617
2291
- Adjust engine stop - OM616, OM617
2551
- Checking clutch disk for wear
2601
- Manual transmission oil change
2610
- Manual transmission, checking, correcting oil level
2702
- Automatic transmission fluid and filter change
2710
- Automatic transmission, checking, correcting fluid level
2801
- Transfer case fluid change
2810
- Transfer case, checking, correcting fluid level
2910
- Clutch system, checking, correcting fluid level
2950
- Clutch system, inspect
3022
- Inspecting, lubricating throttle linkage
3052
- Checking and adjusting idle speed adjuster - OM616, OM617
3211
- Level control, ADS, ASD, 4MATIC, fluid level
3251
- Inspecting self-leveling suspension
3310
- Front axle, checking, correcting oil level
3353
- Checking front axle ball joints
3355
- Checking ball joints using special tool
3501
- Rear axle oil change
3510
- Rear axle, checking, correcting oil level
3565
- Rear axle mount, adjusting limiting stop
4050
- Inspecting/rotating wheels
4051
- Checking tires
4060
- Correcting tire pressure
4070
- Tightening wheel bolts
4152
- Inspecting drive shaft flexible coupling
4210
- Checking brake fluid level
4250
- Inspecting brake lines for damage
4251
- Checking brake pad/disk thickness
4252
- Inspecting, cleaning brake disks
4256
- Inspecting parking brake cable
4261
- Adjusting parking brake
4280
- Replacing brake fluid
4290
- Brake test, parking brake check
4611
- Checking power steering fluid level
4650
- Checking steering play
4671
- Retightening steering bolts
4750
- Checking fuel system condition
4970
- Retightening exhaust flange
4971
- Retightening exhaust system connections
5410
- Checking and correcting battery fluid level
5451
- Checking warning and indicator lamps
6030
- Cleaning water drains
6190
- Removing and installing engine compartment lower panel
7220
- Lubricating door hinges
7221
- Lubricating door locks
7710
- Hydraulic top, checking and correcting fluid level
7730
- Sun roof, clean and grease rails
7750
- Soft top, checking locking tabs
8210
- Checking, correcting windshield washer fluid level
8230
- Cleaning cassette deck tone head
8231
- Cleaning antenna mast
8251
- Headlamp and exterior lamp inspection
8252
- Windshield and headlamp wiper/washer inspection
8280
- Replacing windshield wiper blade
8312
- Checking, correcting A/C refrigerant charge
8381
- Replacing dust filter for heating/ventilation
8382
- Replacing active charcoal filter
8383
- Replacing recirculating air filter
8820
- Lubricating folding side mirror
8821
- Lubricating hood
9150
- Inspecting safety belts for damage
9151
- Backrest lock - check operation
9490
- Removing and installing lower noise encapsulation panels
9850
- Checking body for paint damage
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00 Maintenance
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