05  
                                                                                                                             *00-III

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GROUP 05 INDEX

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CONDITION OF VLALVE LIFTERS, CHECK 2013 971023 VALVE SEALS, REPL. 3514 971215 VALVE GUIDES 3731 E9 VALVES 4201 F9 VALVE SEATS 4511 930608 ROCKER ARMS BRACKET/BRIDGE 5522 971205 CAMSHAFTS BASIC SETTING 6072 971030 CAMSHAFT(S), R & R / REPL. 6232 930125 TIMING CHAIN 7601 N9 TIMING CHAIN TENSIONER 7800 O9 TIMING CHAIN TENSIONING & GUIDE RAILS 8424 971030 TIMING CHAIN GUIDE RAILS - ON LEFT/RIGHT CYL. HEAD 8456 971030 TIMING CHAIN GUIDE RAILS - ON CRANKCASE 8484 971030 INCLUDED OPERATIONS AS REQUIRED 05- A EFF DATE: 11-01-03 + 05-D21 + 05-D22 + 05-TTT - CONDITION OF VALVE LIFTERS, CHECK --------------------------- 05-2013 * CONDITION OF VALVE LIFTERS - ALL- CHECK, PERFORM .2 K1/K2/K3/K4/K5/L1 (VALVE COVER(S) REMOVED) L2 05-2023 * CONDITION OF VALVE LIFTERS-ON LEFT CYL. HEAD-CHECK, PERFORM .3 K1/K2/K3/K4/K5/L1 (VALVE COVER REMOVED) L2 05-2033 * CONDITION OF VALVE LIFTERS-ON RIGHT CYL. HEAD-CHECK,PERFORM .3 K1/K2/K3/K4/K5/L1 (VALVE COVER REMOVED) L2 05-2313 * VALVE LIFTERS, ALL - (VALVE COVER REMOVED), REPL. 2.6 K1/K5 2.8 K2/K4 05-2322 VALVE LIFTERS (ALL) ON CAM "A" - (AFTER TEST), REPLACE .0 K3/K5 05-2327 VALVE LIFTERS (ALL) ON CAM "B" - (AFTER TEST), REPLACE .0 K3/K5 05-003 EFF DATE: 11-01-03 + 05-TTT - VALVE SEALS, REPL. ----------- 05-3514 * VALVE SEALS, ALL - (CYLINDER HEAD(S) REMOVED), REPL. 2.1 K1/K5 2.7 K2/K3/K4/L1/L2 05-3516 * VALVE SEALS, ALL - (CAMSHAFT(S) REMOVED), REPL. 2.5 K1/K5 3.1 K2/K3/K4/L1/L2 05-3526 * VALVE SEALS, ALL - ON CAMSHAFT "A" VALVES, REPL. 1.6 K1/K5 (CAMSHAFT REMOVED) 1.8 K2/K3/K4/L1/L2 05-3536 * VALVE SEALS, ALL - ON CAMSHAFT "B" VALVES, REPL. 1.6 K1/K5 (CAMSHAFT REMOVED) 1.8 K2/K3/K4/L1/L2 05-3564 * VALVE SEALS, ALL - ON LEFT OR RIGHT CYL. HEAD, REPL. 1.2 K1/K5 (CYLINDER HEAD REMOVED) 1.6 K2/K3/K4/L1/L2 05-3566 * VALVE SEALS, ALL - ON LEFT OR RIGHT CYL. HEAD, REPL. 1.6 K1/K5 (CAMSHAFT(S) REMOVED) 2.1 K2/K3/K4/L1/L2 05-004 EFF DATE: 11-01-03 + 05-TTT - VALVE GUIDES ------------ 05-3731 INTAKE & EXHAUST VALVE GUIDES - ALL, REPL. 1.4 K1/K5 (VALVES REMOVED) 1.9 K2/K3/K4/L1/L2 05-3732 INTAKE VALVE GUIDE - ONE, REPL. .2 00 (VALVE REMOVED) 05-3734 INTAKE VALVE GUIDES - ALL, REPL. .8 K1/K5 (VALVES REMOVED) 1.1 K2/K3/K4/L1/L2 05-3735 INTAKE VALVE GUIDES - ALL ON LEFT OR RIGHT CYL. HEAD, REPL. .5 K1/K5 (VALVES REMOVED) .7 K2/K3/K4/L1/L2 05-3736 EXHAUST VALVE GUIDE - ONE, REPL. .3 00 (VALVE REMOVED) 05-3738 EXHAUST VALVE GUIDES - ALL, REPL. .6 K1/K5 (VALVES REMOVED) .8 K2/K3/K4/L1/L2 05-3739 EXHAUST VALVE GUIDES - ALL ON LEFT OR RIGHT CYL. HEAD, REPL. .4 K1/K5 (VALVES REMOVED) .5 K2/K3/K4/L1/L2 05-005 EFF DATE: 11-01-03 + 05-TTT - VALVES ------ 05-4201 INTAKE & EXHAUST VALVES - ALL, CLEAN / REFACE 1.6 K1/K5 (VALVES REMOVED) 2.1 K2/K3/K4/L1/L2 05-4202 INT. & EXH. VALVES - FROM LEFT OR RIGHT HEAD, CLEAN & REFACE .8 K1/K5 (VALVES REMOVED) 1.1 K2/K3/K4/L1/L2 05-4211 INTAKE VALVES - ALL, CLEAN AND REFACE 1.0 K1/K5 (VALVES REMOVED) 1.3 K2/K3/K4/L1/L2 05-4212 INTAKE VALVES - ALL FROM LEFT OR RIGHT HEAD, CLEAN & REFACE .6 K1/K5 (VALVES REMOVED) .8 K2/K3/K4/L1/L2 05-4221 EXHAUST VALVES - ALL, CLEAN AND REFACE .6 K1/K5 (VALVES REMOVED) .8 K2/K3/K4/L1/L2 05-4222 EXHAUST VALVES - ALL FROM LEFT OR RIGHT HEAD, CLEAN & REFACE .3 K1/K5 (VALVES REMOVED) .4 K2/K3/K4 05-006 EFF DATE: 11-01-03 + 05-TTT - VALVE SEATS ----------- 05-4511 * VALVE SEATS - ALL, RECONDITION 6.8 K1/K5 (CYLINDER HEAD(S) REMOVED) 8.2 K2/K3/K4/L1/L2 05-4515 VALVE SEAT (1)-CYLINDER HEAD DISASSEMBLED, MACHINE .2 K0 05-4531 * VALVE SEATS - ALL ON LEFT OR RIGHT CYL. HEAD, RECONDITION 2.6 K1/K5 (CYLINDER HEAD REMOVED) 3.5 K2/K4 05-5521 * ROCKER ARM BRACKET/S-BRIDGE ALL REPL. 2.8 K1/K5 (VALVE COVER REMOVED) 3.1 K2/K3/K4/L1/L2 05-007 EFF DATE: 11-01-03 + 05-TTT - ROCKER ARMS BRACKET/BRIDGE -------------------------- 05-5522 * ROCKER ARM BRACKET/BRIDGE - ONE, R & R 2.2 K1/K5 (VALVE COVER REMOVED) 2.3 K2/K3/K4/L1/L2 05-5541 * ROCKER ARM BRACKETS - ALL, D & A / REPL. NEC. PARTS .6 K1/K5 (BRACKETS REMOVED) .7 K2/K3/K4 .8 L1/L2 05-5542 * ROCKER ARM BRACKET/BRIDGE - ONE, D & A / REPL. NEC. PARTS .4 L1/L2 (BRACKET/BRIDGE REMOVED) CAMSHAFTS BASIC SETTING ----------------------- 05-6072 * CAMSHAFTS BASIC SETTING, CHECK .2 K0 (VALVE COVER(S) REMOVED) L1/L2 05-6074 * CAMSHAFTS BASIC SETTING, CORRECT .0 K1/K2/K3/K4/K5/L1 (AFTER BASIC SETTING CHECK) .0 L2 05-008 EFF DATE: 11-01-03 + 05-TTT - CAMSHAFT(S), R & R / REPL. ----------- 05-6232 * CAMSHAFT A - (VALVE COVER REMOVED), R & R 3.0 K1/K5 3.2 K2/K3/K4/L1/L2 05-6292 * CAMSHAFT A - (VALVE COVER(S) REMOVED), REPL. 3.2 K1/K5 3.3 K2/K3/K4/L1/L2 05-6302 * CAMSHAFT A - (CAM(S) ON OPPOSITE HEAD REMOVED), REPL. 1.1 K1/K5 05-6432 * CAMSHAFT B - (VALVE COVER(S) REMOVED), R & R 1.6 L1/L2 3.0 K1/K5 3.2 K2/K3/K4 05-6442 * CAMSHAFT B - (CAM(S) ON OPPOSITE HEAD REMOVED), R & R .9 K1/K5 05-6492 * CAMSHAFT B - (VALVE COVER(S) REMOVED), REPL. 3.2 K1/K5 3.3 K2/K3/K4/L1/L2 05-6502 * CAMSHAFT B - (CAM(S) ON OPPOSITE HEAD REMOVED), REPL. 1.1 K1/K5 05-6992 * CAMSHAFTS, ALL - (VALVE COVER(S) REMOVED), R & R 3.8 K1/K5 4.2 K2/K3/K4/L1/L2 05-6996 * CAMSHAFTS, ALL - (VALVE COVER(S) REMOVED), REPL. 3.3 L1/L2 4.2 K1/K5 4.5 K2/K3/K4 05-7295 * CAM TIMING ADJUSTER SOLENOID - ON CAMSHAFT B, REPL. .2 L1/L2 (AFTER TEST) 05-009 EFF DATE: 11-01-03 + 05-TTT - TIMING CHAIN ------------ 05-7601 * TIMING CHAIN - (VALVE COVER(S) REMOVED), REPL. .0 K2/K3/K4/L1/L2 2.2 K1/K5 05-7603 * TIMING CHAIN - (CYLINDER HEAD(S) REMOVED), REPL. .8 K0 L1/L2 TIMING CHAIN TENSIONER ---------------------- 05-7800 * TIMING CHAIN TENSIONER, R & R / REPL. IF REQ. 1.1 K1/K2/K3/K4/K5 2.2 L1/L2 05-7801 * TIMING CHAIN TENSIONER - (VALVE COVER REMOVED), R & R/REPL. .0 K0 05-8052 TIMING CHAIN IDLER SPROCKET, REPL. .2 K1/K2/K3/K4/K5/L1 (TIMING CHAIN COVER REMOVED) L2 05-8126 * TIMING CHAIN TENSIONING RAIL, REPL. .2 K1/K2/K3/K4/K5/L1 (TIMING CHAIN COVER REMOVED) L2 05-010 EFF DATE: 11-01-03 + 05-TTT - TIMING CHAIN TENSIONING & GUIDE RAILS ------------------------------------- 05-8424 * TIMING CHAIN TENSIONING & GUIDE RAILS - ALL, REPL. .2 K1/K2/K3/K4/K5/L1 (TIMING CHAIN COVER REMOVED) L2 05-8427 TIMING CHAIN TENSIONING & GUIDE RAILS - ALL, REPL. .0 L1/L2 (TIMING CHAIN COVER & CYLINDER HEAD REMOVED) 05-8446 TIMING CHAIN GUIDE RAILS - LEFT SIDE (EXPOSED), REPLACE .2 K1/K2/K3/K4/K5/L1 L2 TIMING CHAIN GUIDE RAILS - ON LEFT/RIGHT CYL. HEAD ------------------------ 05-8456 TIMING CHAIN GUIDE RAILS - ON ONE CYL. HEAD, REPL. .2 K1/K2/K3/K4/K5/L1 (GUIDE RAIL EXPOSED) L2 05-8466 TIMING CHAIN GUIDE RAILS - ON BOTH CYL. HEADS, REPL. .3 K1/K2/K3/K4/L1/L2 (GUIDE RAILS EXPOSED) 05-011 EFF DATE: 11-01-03 + 05-TTT - TIMING CHAIN GUIDE RAILS - ON CRANKCASE ------------------------ 05-8484 * TIMING CHAIN GUIDE RAILS - ON CRANKCASE, REPL. .0 K1/K2/K3/K4 (TIMING COVER REMOVED) 05-012 EFF DATE: 11-01-03 + 05-XXX - 05 0000 +INCLUDES: JOBS IN GROUP 05 INCLUDE OPERATION (S) AS REQ. ENGINE COOLANT, CHECK FOR PROPER ANTIFREEZE PROTECTION COOLING SYST., PRESSURE TEST & CHECK FOR LEAK (AFTER REPAIR) JOBS IN GROUP 05 DO NOT INCLUDE OPERATION (S) FOR: ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R WHERE/WHEN REQ. 0______________________________________________________________________________________________________ 0 05 2013 +INCLUDES: 2023 VALVE LIFTERS, CHECK ACCORDING TO WORK INSTRUCTION 2033 0______________________________________________________________________________________________________ 0 05 2313 +INCLUDED FAN AND FAN SHROUD, R & R CHAIN TENSIONING DEVICE, R & R CAMSHAFT, R & R ELEMENTS, UNPACK +NOT INCLUDED HYDRAULIC VAVE ADJUSTERS, CHECK BASIC ADJUSTMENT SETTING, MEASURE 0______________________________________________________________________________________________________ 0 05 3514 +INCLUDES: CYLINDER HEAD, MOUNTING & REMOVAL FROM ASSEMBLY DEVICE VALVE SPRINGS, R & R 05-X001 + 05-XXX - 05 3516 +INCLUDES: 3526 SPARK PLUGS, R & R 3536 LIFTERS/ HYDRAULIC ELEMENTS, R & R 3566 0______________________________________________________________________________________________________ 0 05 4511 +INCLUDES: 4531 EXHAUST ELBOW, R & R VALVES, R & R VALVE GUIDES, CHECK FIRM FIT AND INSPECT FOR WEAR VALVE SEATS, REWORK WITH VALVE TURNING DEVICE VALVES, INSPECT FOR LEAKS VALVE SEALS, REPLACE +DOES NOT INCLUDE: PRECHAMBERS, R & R INJECTION NOZZLES, CHECK VALVES, CLEAN & REWORK VALVE GUIDES, REPLACE CYLINDER HEAD(S), PRESSURE TEST CYLINDER HEAD(S), MILL SURFACE 0______________________________________________________________________________________________________ 05-X002 + 05-XXX - 05 5521 +INCLUDES: FAN SHROUD, R & R OIL DIPSTICK (M 113), R & R BELT, REMOVE GENERATOR, R & R CHAIN TENSIONING DEVICE, R & R CAMSHAFT TIMING GEAR A, R & R CAMSHAFT TIMING GEAR B, R & R CAMSHAFT BEARING BRIDGE - LEFT AND RIGHT, R & R 0______________________________________________________________________________________________________ 0 05 5522 +INCLUDES: FAN SHROUD, R & R OIL DIPSTICK ( M 113), R & R BELT, R & R GENERATOR, R & R CHAIN TENSIONING DEVICE, R & R CAMSHAFT TIMING GEAR A, R & R 0______________________________________________________________________________________________________ 0 05 5541 +INCLUDES: CAMSHAFT BEARING BRIDGE - LEFT AND RIGHT, R & R VALVE LIFTERS, R & R 0______________________________________________________________________________________________________ 0 05 5542 +INCLUDES: CAMSHAFT BEARING BRIDGE, R & R VALVE LIFTERS, R & R 05-X003 + 05-XXX - 05 6072 +INCLUDES: POSITION OF CAMSHAFTS IN RELATION TO CRANKSHAFT, ESTABLISH 0______________________________________________________________________________________________________ 0 05 6074 +INCLUDES: FRONT COVER TO CYLINDER HEAD, R & R ENGINE, SET TO TDC CYLINDER NO. 1 CAMSHAFTS, TURN WITH SPECIAL TOOL AND LOCK WITH PINS CHAIN TENSIONING DEVICE, R & R 0______________________________________________________________________________________________________ 0 05 6232 +INCLUDES: 6292 FAN AND SHROUD, R & R FRONT COVER TO CYLINDER HEAD, R & R CAMSHAFT GEAR TO TIMING CHAIN, MARK ENGINE, CRANK AND CHECK SETTINGS GENERATOR, R & R CHAIN TENSIONING DEVICE, R & R CAMSHAFT TIMING GEAR A, MARK AND R & R LIFTERS, R & R ENGINE - START, CHECK FOR LEAKS +ADDITIONALLY FOR M112,M113 ENGINE TO TDC, SET OIL FILTER, R & R +AFTER DIAGNOSIS LIFTERS, REPLACE 05-X004 + 05-XXX - 05 6432 +INCLUDES: 6492 FAN AND SHROUD, R & R FRONT COVER TO CYLINDER HEAD, R & R CHAIN TENSIONING DEVICE, R & R LIFTERS, R & R +AFTER DIAGNOSIS LIFTERS, REPLACE +ADDITIONALLY WITH M 112 AND M 113 OIL FILTER, R & R ENGINE TO TDC, SET 0______________________________________________________________________________________________________ 0 05 6992 +INCLUDES: 6996 SEE INCLUDED TEXT FOR OP CODE 05-6432 0______________________________________________________________________________________________________ 0 05 7601 +INCLUDES: CHAIN TENSIONING DEVICE, R & R CHAIN GUIDE, R & R SPARK PLUGS, R & R CHAIN LINK, R & R USING SPECIAL TOOL NEW CHAIN, MOUNT WITH OLD CHAIN CHAIN LINK, RIVET USING SPECIAL TOOL TIMING, CHECK 05-X005 + 05-XXX - 05 7603 +INCLUDES: CHAIN, OPEN CHAIN, RIVET USING SPECIAL TOOL 0______________________________________________________________________________________________________ 0 05 8424 +INCLUDES: TDC, INSPECT 0______________________________________________________________________________________________________ 0 05 8484 +INCLUDES: TDC, INSPECT 0______________________________________________________________________________________________________