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*00-III
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GROUP 01 INDEX
---------------
CHECK ENGINE FOR EXTERNAL OIL LEAK(S) 1010 960501
ENGINE CYLINDER COMPRESSION TEST 1203 940912
ENGINE CYLINDER LEAKAGE TEST 1300 940407
ENGINE CYLINDER BORES, INSPECT 1321 940407
ENGINE WITHOUT TRANSM., R & R 2600 971121
ENGINE (REMOVED WITHOUT TRANSM.), EXCHANGE 4016 971121
ENGINE, D & A 4210 910108
ENGINE SERIAL NUMBER, TRANSFER 4280 910108
ENGINE BLOCKS, REPL. 4360 960703
VALVE COVER(S), R & R / RESEAL 5011 910528
ENG. OIL FILLER CAP/GASKET 5090 920203
CYLINDER HEAD(S) - LEFT/RIGHT, R & R 5770 971029
CYLINDER HEAD(S) - REM. FOR INSPECTION 5800 971029
CYLINDER HEAD(S) - REINSTALL FOR ENG. CORE RETURN 7001 971029
CYLINDER HEAD(S) - EXCHANGE 7102 D4
ENG. MAIN OIL PAN, R & R / RESEAL / REPL. / REFACE 7500 961104
ENG. LOWER OIL PAN, R & R / SEAL / REPL. 7700 920708
TIMING CHAIN COVER, R & R / SEAL / REPL. 8000 920203
ENGINE BLOCK COVERS/PLUGS 8499 940407
CRANKCASE REAR COVER 8913 940407
ENGINE CYLINDER BORES, MEASURE 9201 940407
ENGINE OIL DIPSTICK TUBE 9600 940913
INCLUDED OPERATIONS AS REQUIRED
01- B EFF DATE: 11-01-03
+ 01-D21
+ 01-TTT
-
CHECK ENGINE FOR EXTERNAL OIL LEAK(S)
-------------------------------------
01-1010 * ENGINE, CHECK FOR OIL LEAK(S)/LOSS .3 00
ENGINE CYLINDER COMPRESSION TEST
--------------------------------
01-1203 * ENGINE CYLINDER COMPRESSION - (SPARK PLUGS REMOVED), CHECK .2 L1/L2
.3 K1/K2/K3/K4/K5
ENGINE CYLINDER LEAKAGE TEST
----------------------------
01-1300 * ENGINE CYLINDER LEAKAGE - ALL CYL., CHECK WITH LEAK TESTER .7 K1/K2/K3/K4/K5
(SPARK PLUGS OR PRECHAMBERS REMOVED) .8 L1/L2
01-002 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE CYLINDER BORES, INSPECT
---------------------
01-1321 ENGINE CYLINDER BORES - ALL, INSPECT WITH BORESCOPE .3 L0
(SPARK PLUGS OR PRECHAMBERS REMOVED) .6 K1/K2/K3/K4/K5
ENGINE WITHOUT TRANSM., R & R
----------------------
01-2600 * ENGINE - WITHOUT AUTOMATIC TRANSMISSION ATTACHED, R & R 9.8 K1/K5
10.4 K2/K3/K4
01-2604 ENG. R & R WITHOUT TRANSMISSION, - BOTH CYL. HEADS REMOVED 5.1 K1/K5
5.4 K2/K3/K4
01-2800 * ENGINE WITH AUTOM. TRANSM., R & R 9.9 L1/L2
(SEE ALSO OPERATION CODE 01-3971)
01-2802 * ENGINE WITH AUTOM. TRANSM. - (LEFT CYL. HEAD REMOVED), R & R 7.9 L1/L2
01-2803 * ENGINE WITH AUTOM. TRANS. - (RIGHT CYL. HEAD REMOVED), R & R 8.1 L1/L2
01-2804 * ENGINE WITH AUTOM. TRANS. - (BOTH CYL. HEADS REMOVED), R & R 7.5 L1/L2
01-003 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE (REMOVED WITHOUT TRANSM.), EXCHANGE
--------------------------------
01-4016 * ENGINE - (AUTOMATIC TRANS. REMOVED) EXCHANGE. 1.0 K0
ENGINE, D & A
------
01-4210 ENGINE - (REMOVED/FLYWHEEL EXPOSED), DISASSEMBLE & DIAGNOSE .0 01
(SEE OP CODE 01-4240)
01-4240 ENGINE - (REMOVED), ASSEMBLE FOR CORE RETURN .0 01
(USE ONLY WITH OP CODE 01-4210)
01-4261 * ENGINE (REMOVED) - CYL. HEAD(S) OFF/FLYWHEEL EXPOSED, D & A .0 K1/K2/K3/K4/K5
01-4263 ENGINE (REMOVED)-ALL CYL. HEADS OFF/FLYWHEEL EXPOSED, D & A .0 L1/L2
01-004 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE SERIAL NUMBER, TRANSFER
--------------------
01-4280 ENGINE SERIAL NUMBER - (ENG. REMOVED), TRANSFER .3 00
ENGINE BLOCKS, REPL.
-------------
01-4360 * ENGINE SHORT BLOCK - COMPLETE, REPL. .0 K3/K4/K5/L1/L2
16.0 K1
16.7 K2
01-4370 * ENGINE SHORT BLOCK - FITTED WITH PISTONS ONLY, REPL. .0 K3/K4/K5
23.0 K1
27.3 K2
01-4380 * ENGINE LONG BLOCK, REPL. .0 K3/K4/K5
13.2 K1
13.9 K2
01-005 EFF DATE: 11-01-03
+ 01-TTT
-
VALVE COVER(S), R & R / RESEAL
--------------
01-5011 * VALVE COVERS - LEFT & RIGHT BANK, R & R / RESEAL 2.3 K1/K5
2.6 L1/L2
3.1 K2/K3/K4
01-5012 * VALVE COVER - LEFT BANK, R & R / RESEAL 1.4 K1/K5
1.5 L1/L2
1.8 K2/K3/K4
01-5013 * VALVE COVER - RIGHT BANK, R & R / RESEAL 1.4 K1/K5
1.5 L1/L2
1.8 K2/K3/K4
01-006 EFF DATE: 11-01-03
+ 01-TTT
-
ENG. OIL FILLER CAP/GASKET
--------------------------
01-5090 ENGINE OIL FILLER CAP/GASKET, REPL. .1 00
CYLINDER HEAD(S) - LEFT/RIGHT, R & R
----------------
01-5770 * CYLINDER HEAD - LEFT BANK, R & R 8.8 K1/K5
9.2 K2/K3/K4
9.8 L1/L2
01-5775 * CYLINDER HEAD, LEFT BANK - (ENGINE REMOVED), R & R 4.8 K1/K5
5.0 K2/K3/K4/L1/L2
01-5780 * CYLINDER HEAD - RIGHT BANK, R & R 7.6 K1/K5
8.8 K2/K3/K4
10.7 L1/L2
01-5785 * CYLINDER HEAD, RIGHT BANK - (ENGINE REMOVED), R & R 4.3 K1/K5
4.5 K2/K3/K4/L1/L2
01-5790 * CYLINDER HEAD - LEFT AND RIGHT BANK, R & R 10.8 K1/K5
12.7 K2/K3/K4
13.5 L1/L2
01-5795 * CYLINDER HEAD, LEFT & RIGHT BANK - (ENGINE REMOVED), R & R 6.7 K1/K5
6.8 K2/K3/K4/L1/L2
01-007 EFF DATE: 11-01-03
+ 01-TTT
-
CYLINDER HEAD(S) - REM. FOR INSPECTION
----------------
01-5800 * CYLINDER HEAD - ONE, REMOVE TO DIAGNOSE 4.5 K1/K5
4.9 K2/K3/K4
01-6835 ADDITIONAL TO CYLINDER HEAD REMOVED .0 L1/L2
(VEHICLES WITH OIL COOLER ON OIL FILTER)
01-6895 ADDITIONAL TO CYLINDER HEAD REMOVED - (ENGINE REMOVED) .0 L1/L2
(VEHICLES WITH OIL COOLER ON OIL FILTER)
CYLINDER HEAD(S) - REINSTALL FOR ENG. CORE RETURN
----------------
01-7001 * CYLINDER HEAD - ONE, REINSTALL (FOR ENG. CORE RETURN) 1.5 K1/K2/K3/K4/K5
01-7002 * CYLINDER HEADS - TWO, REINSTALL (FOR ENG. CORE RETURN) 2.5 K1/K2/K3/K4/K5
01-008 EFF DATE: 11-01-03
+ 01-TTT
-
CYLINDER HEAD(S) - EXCHANGE
----------------
01-7102 * CYLINDER HEAD, ONE - (REMOVED), REPLACE 4.3 K1/K5
4.5 K2/K3/K4/L1/L2
01-7103 * CYLINDER HEADS, TWO - (REMOVED), REPLACE 5.7 K1/K5
5.9 K2/K3/K4/L1/L2
01-7142 CYLINDER HEAD (ONE), PARTIALLY DISMANTLE AND ASSEMBLE .0 L0
ENG. MAIN OIL PAN, R & R / RESEAL / REPL. / REFACE
-----------------
01-7500 * ENGINE MAIN OIL PAN, R & R / SEAL 4.1 L1/L2
5.1 K1/K5
5.8 K2/K3/K4
01-7506 * ENG. MAIN OIL PAN - (ENG. REMOVED/TRANS. OFF), R & R / SEAL 2.1 L1/L2
2.3 K2/K3/K4
2.9 K1/K5
01-7540 * ENGINE MAIN OIL PAN, REPL. 4.1 L1/L2
5.1 K1/K5
5.8 K2/K3/K4
01-7546 * ENG. MAIN OIL PAN - (ENG. REMOVED/TRANSM. OFF), REPL. 2.1 L1/L2
2.3 K2/K3/K4
2.9 K1/K5
01-7554 ENGINE MAIN OIL PAN SEALING SURFACE - (PAN REMOVED), REFACE .3 00
01-009 EFF DATE: 11-01-03
+ 01-TTT
-
01-7560 ENGINE MAIN OIL PAN SCREWS, TIGHTEN .3 00
ENG. LOWER OIL PAN, R & R / SEAL / REPL.
------------------
01-7700 * ENGINE LOWER OIL PAN, R & R / SEAL 2.1 L1/L2
2.7 K1/K2/K3/K4/K5
01-7704 * ENGINE LOWER OIL PAN - (ENGINE REMOVED), R & R / SEAL .8 K1/K2/K3/K4/K5/L1
L2
01-7740 * ENGINE LOWER OIL PAN, REPL. 2.1 L1/L2
(SEE ALSO OP CODE 01-7750) 2.9 K1/K2/K3/K4/K5
01-7744 * ENGINE LOWER OIL PAN - (ENGINE REMOVED), REPL. .8 K1/K2/K3/K4/K5/L1
L2
01-010 EFF DATE: 11-01-03
+ 01-TTT
-
TIMING CHAIN COVER, R & R / SEAL / REPL.
------------------
01-8000 * TIMING CHAIN COVER, R & R / SEAL 11.3 K1/K2/K3/K4/K5
13.2 L1/L2
01-8002 * TIMING CHAIN COVER - (VALVE COVER(S) REMOVED), R & R / SEAL 9.3 K1/K2/K3/K4/K5
10.0 L1/L2
01-8006 * TIMING CHAIN COVER - (ENG. REMOVED & TRANSM. OFF), R&R/SEAL 6.2 K3/L1/L2
6.3 K1/K2/K4/K5
01-8009 * TIMING CHAIN COVER - (CYL. HEAD(S) REMOVED), R & R / SEAL .0 L1/L2
3.8 K1/K5
3.9 K2/K3/K4
01-8012 TIMING CHAIN COVER-(CAMSHAFT REMOVED), R & R / SEAL .0 K3/K5
01-8060 * TIMING CHAIN COVER, REPL. 12.1 K1/K2/K3/K4/K5
13.8 L1/L2
01-8062 * TIMING CHAIN COVER - (VALVE COVER(S) REMOVED), REPL. 9.9 K1/K2/K3/K4/K5
10.7 L1/L2
01-8066 * TIMING CHAIN COVER - (ENGINE REMOVED & TRANSM. OFF), REPL. 7.4 K1/K2/K3/K4/K5/L1
L2
01-8069 * TIMING CHAIN COVER - (CYL. HEAD(S) REMOVED), REPL. .0 K1/K2/K3/K4/K5/L1
.0 L2
01-011 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE BLOCK COVERS/PLUGS
-------------------------
01-8499 * ENGINE BLOCK COOLING & OIL COVERS/PLUGS, SEAL / REPL. .6 00
CRANKCASE REAR COVER
--------------------
01-8913 * ENGINE CRANKCASE COVER, REAR - (EXPOSED), R & R / SEAL .7 K0
L1/L2
01-8914 * ENGINE CRANKCASE COVER, REAR - (ENG. REMOVED), R & R / SEAL .5 K0
(CRANKCASE COVER EXPOSED (ACCESSIBLE)) L1/L2
01-9150 THREADED SOCKET(S), REPAIR .0 K0/L0
(EXPOSED FOR ACCESS)
01-9199 CYLINDERS, CHECK .0 L0
(SOCKETS EXPOSED FOR ACCESS)
01-012 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE CYLINDER BORES, MEASURE
---------------------
01-9201 ENGINE CYLINDER BORES, ALL - (EXPOSED), INSPECT & MEASURE .0 L1/L2
.4 K1/K5
.5 K2/K3/K4
01-9291 CYLINDER BORES (ALL), DRILL AND HONE .0 L0
(ENGINE DISMANTLED)
ENGINE OIL DIPSTICK TUBE
------------------------
01-9600 ENGINE OIL DIPSTICK GUIDE TUBE, SEAL / REPL. IF REQ. .0 L0
.6 K1/K2/K3/K4/K5
01-013 EFF DATE: 11-01-03
+ 01-XXX
-
01 0000 +JOBS IN GROUP 01 INCLUDE OPERATION(S) AS REQ.:
COOLING SYST., PRESSURE TEST & CHECK FOR LEAK (AFTER REPAIR)
ENGINE COOLANT, CHECK FOR PROPER ANTIFREEZE PROTECTION
SYNCRONIZING/CODING/SETTING OF COMPONENTS DUE TO REPAIRS
+JOBS IN GROUP 01 DO NOT INCLUDE OPERATION(S) FOR:
ENG. COMPARTMENT PANEL(S) - BOTTOM, R & R WHEN REQ.
0______________________________________________________________________________________________________
0 01 1010 +DOES NOT INCLUDE:
COMPONENTS/PARTS, R & R
<NOTE: >
OPERATION 01-1010 AND TIME ALLOWANCE CAN NOT BE APPLIED TO
SUBSEQUENT CLAIM(S) WITH SAME WORK/REPAIR ORDER DATE
OPERATION(S)TIME ALLOWANCE FOR COMPONENTS/PARTS R & R CAN
NOT BE CLAIMED WHEN INCLUDED IN THE SUBSEQUENT REPAIR
0______________________________________________________________________________________________________
0 01 1203 +INCLUDES:
COMPRESSION TEST VIA SPARK PLUG PORT
0______________________________________________________________________________________________________
0 01 1300 +INCLUDES:
PERFORM SECOND TEST WITH OILED CYLINDERS
EVALUATE TEST RESULTS AND CONDITION
01-X001
+ 01-XXX
-
01 2600 +INCLUDED
BATTERY,DISCONNECT AND CONNECT
COOLANT,DRAIN AND FILL
ENGINE OIL, DRAIN AND FILL
FAN SHROUD, R & R
AIR FILTER ASSEMBLY, R & R
FRONT LOWER ENGINE COVER, R & R
RESONANCE PIPE, R & R
HEATER HOSES, DISCONNECT AND CONNECT
COOLANT HOSES, DISCONNECT AND CONNECT
POWER STEERING PUMP OIL, SIPHON AND FILL
HYDRAULIC LINES, DISCONNECT AND CONNECT AT STEERING
A/C COMPRESSOR WITH LINES CONNECTED, R & R
AUXILIARY FANS, R & R
HEATER HOSE AT REAR OF ENGINE, DISCONNECT AND CONNECT
FUEL LINES, DISCONNECT AND CONNECT
WIRE HARNESS TO MODULE BOX, DISCONNECT AND CONNECT
VACUUM LINE ON BRAKE BOOSTER, DISCONNECT AND CONNECT
V-BELT, R & R
EXHAUST PIPES ON ELBOW, R & R
ENGINE MOUNTS, R & R
GROUND CABLE AT BOTTOM OF FRAME, DISCONNECT AND CONNECT
ENGINE MANAGEMENT, R & R
ENGINE, R & R
EXPANSION TANK, R & R
COOLING SYSTEM, CHECK FOR LEAKS
GENERATOR, DISCONNECT AND CONNECT
FAN WITH VISCOUS COUPLING, R & R
FUSE AND RELAY BOX, OPEN & CLOSE
WIRES TO O2 SENSOR, DISCONNECT AND CONNECT
OIL PIPE, DISCONNECT AND CONNECT
CONVERTER, DETACH AND FASTEN
AUTOMATIC TRANSMISSION, DISCONNECT AND CONNECT
VACUUM LINES AT INTAKE PIPE, DISCONNECT AND CONNECT
01-X002
+ 01-XXX
-
01 2602 +INCLUDED
ENGINE OIL, DRAIN AND FILL
HEATER HOSES, DISCONNECT AND CONNECT
COOLANT HOSES, DISCONNECT AND CONNECT
POWER STEERING PUMP OIL, SIPHON AND FILL
A/C COMPRESSOR LINES CONNECTED, R & R
WIRE HARNESS TO MODULE BOX, DISCONNECT AND CONNECT
EXHAUST PIPE ON ELBOW, R & R
ENGINE MOUNT, R & R
GROUND CABLE AT BOTTOM OF FRAME, DISCONNECT AND CONNECT
ENGINE MANAGEMENT, R & R
ENGINE, R & R
FUSE AND RELAY BOX, OPEN AND CLOSE
WIRES TO O2 SENSORS, DISCONNECT AND CONNECT
OIL PIPE, DISCONNECT AND CONNECT
CONVERTER, DETACH AND FASTEN
AUTOMATIC TRANSMISSION, DISCONNECT AND CONNECT
0______________________________________________________________________________________________________
0 01 4016 +INCLUDES:
DRAIN MOTOR OIL FROM REMOVED ENGINE
NEW ENGINE, UNCRATE
NEW ENGINE, FILL WITH BREAK-IN OIL / CORRECT LEVEL AFTER RUN
COMPONENTS/PARTS, TRANSFER TO MAKE ENGINE COMPLETE
OIL LINES FOR AUTOM. TRANSM., TRANSFER TO NEW ENGINE
+DOES NOT INCLUDE:
ENGINE SERIAL NUMBER, TRANSFER
0______________________________________________________________________________________________________
01-X003
+ 01-XXX
-
01 5011 +INCLUDES:
ENG. UPPER COVERINGS, R & R
IGNITION COILS AND CABLES - ALL, D & C
VALVE COVERS, CLEAN
VALVE COVERS GASKET, REPL. IF REQ.
RUN ENGINE, RECHECK VALVE COVERS FOR LEAK(S)
ENG. OIL LEVEL, CHECK/CORRECT AFTER REPAIR
+AFTER INSPECTION:
VALVE COVER(S), REPL.
0______________________________________________________________________________________________________
0 01 5012 +INCLUDES:
ENG. UPPER COVERINGS, R & R
IGNITION COILS AND CABLES - L/SIDE, D & C
VALVE COVER, CLEAN
VALVE COVER GASKET, REPL. IF REQ.
RUN ENGINE, RECHECK VALVE COVER FOR LEAK(S)
ENG. OIL LEVEL, CHECK/CORRECT AFTER REPAIR
+AFTER INSPECTION:
VALVE COVER, REPL.
0______________________________________________________________________________________________________
01-X004
+ 01-XXX
-
01 5013 +INCLUDES:
ENG. UPPER COVERINGS, R & R
IGNITION COILS AND CABLES - R/SIDE, D & C
VALVE COVER, CLEAN
VALVE COVER GASKET, REPL. IF REQ.
RUN ENGINE, RECHECK VALVE COVER FOR LEAK(S)
ENG. OIL LEVEL, CHECK/CORRECT AFTER REPAIR
+AFTER INSPECTION:
VALVE COVER, REPL.
0______________________________________________________________________________________________________
0 01 5770 +INCLUDES:
ENGINE OIL AND COOLANT, DRAIN AS NEC. / REFILL
ENG. COOLING FAN, SHROUD AND BELT, R & R
IGN. COILS AND CABLES, R & R
VALVE COVERS, R & R
INTAKE MANIFOLD, R & R
AIR PUMP, R & R
OIL FILTER HOUSING AND HEAT EXCHANGER, R & R
POWER STEERING PUMP, D & C WITH HOSES CONNECTED
EXH. SYSTEM, D & C AT CYL. HEAD MANIFOLD
GENERATOR, D & C
CHAIN TENSIONER, R & R
CAM SPROCKET, R & R
HEAD GASKET, REPL.
ENG. COOLING SYSTEM, PRESS. TEST AFTER REPAIR
RUN ENGINE, CHECK REPAIR FOR LEAK(S) AND PROPER OPERATION
TOP OFF REPAIR RELATED FLUID/OIL LEVELS
0______________________________________________________________________________________________________
01-X005
+ 01-XXX
-
01 5775 +INCLUDES:
5785 IGN. COILS AND CABLES, R & R
5795 VALVE COVERS, R & R
INTAKE MANIFOLD, R & R
AIR PUMP, R & R
OIL FILTER HOUSING AND HEAT EXCHANGER, R & R
GENERATOR, R & R
CHAIN TENSIONER, R & R
CAM SPROCKET, R & R
HEAD GASKET, REPL.
0______________________________________________________________________________________________________
0 01 5780 +INCLUDES:
ENGINE OIL AND COOLANT, DRAIN AS NEC. / REFILL
COOLING FAN, SHROUD AND BELT, R & R
IGN. COILS AND CABLES, R & R
VALVE COVERS, R & R
AIR PUMP, R & R
ENG. OIL FILTER HOUSING AND HEAT EXCHANGER, R & R
INTAKE MANIFOLD, R & R
GENERATOR, R & R
CHAIN TENSIONER, R & R
CAM SPROCKET, R & R
EXH. SYSTEM, D & C AT CYL. HEAD MANIFOLD
HEAD GASKET, REPL.
ENG. COOLING SYSTEM, PRESS. TEST AFTER REPAIR
RUN ENGINE, CHECK REPAIR FOR LEAK(S) AND PROPER OPERATION
TOP OFF REPAIR RELATED FLUID/OIL LEVELS
0______________________________________________________________________________________________________
01-X006
+ 01-XXX
-
01 5790 +INCLUDES:
ENGINE OIL AND COOLANT, DRAIN AS NEC. / REFILL
ENG. COOLING FAN, SHROUD AND BELT, R & R
IGN. COILS AND CABLES, R & R
VALVE COVERS, R & R
AIR PUMP, R & R
POWER STEERING PUMP, D & C WITH HOSES CONNECTED
ENG. OIL FILTER HOUSING AND HEAT EXCHANGER, R & R
INTAKE MANIFOLD, R & R
EXH. SYSTEM, D & C AT CYL. HEADS MANIFOLD
GENERATOR, R & R
CHAIN TENSIONER, R & R
CAM SPROCKETS, R & R
SPARK PLUGS, R & R
HEAD GASKETS, REPL.
ENG. COOLING SYST., PRESS. TEST AFTER REPAIR
RUN ENG., CHECK REPAIR FOR LEAK(S) AND PROPER OPERATION
TOP OFF REPAIR RELATED FLUID/OIL LEVELS
0______________________________________________________________________________________________________
0 01 5800 +DOES NOT INCLUDE:
SECOND CYL. HEAD, REMOVE
RECOMMENDED TIME ALLOWANCE FOR SECOND CYL. HEAD = 2.0 HRS.
USE OPER. NO. 01-0000 AND M.I. 01
<NOTE: >
NOT TO BE USED IN ADDITION TO OP. NO.(S) "CYL. HEAD, R & R"
0______________________________________________________________________________________________________
01-X007
+ 01-XXX
-
01 7001 +INCLUDES:
7002 REINSTALL REMOVED PARTS WITH MINIMUM BOLTS/SCREWS AS NEC.
TO HOLD PARTS IN PLACE.
BAG REMAINING BOLTS/SCREWS AND ATTACH TO VALVE COVER
0______________________________________________________________________________________________________
0 01 7102 +INCLUDES:
EXHAUST MANIFOLD, R & R
REMOVED CYL. HEAD, DISASSEMBLE
REMOVED PARTS, CLEAN / INSPECT
NEW/EXCHANGE CYL. HEAD, ASSEMBLE FOR INSTALLATION
VALVE SEATS, CHECK FOR LEAKAGE
+DOES NOT INCLUDE:
VALVES/SEATS, CLEAN / REFACE
0______________________________________________________________________________________________________
0 01 7103 +INCLUDES:
EXHAUST MANIFOLDS, R & R
REMOVED CYL. HEADS, DISASSEMBLE
REMOVED PARTS, CLEAN / INSPECT
NEW/EXCHANGE CYL. HEADS, ASSEMBLE FOR INSTALLATION
VALVE SEATS, CHECK FOR LEAKAGE
+DOES NOT INCLUDE:
VALVES/SEATS, CLEAN / REFACE
0______________________________________________________________________________________________________
01-X008
+ 01-XXX
-
01 7500 +INCLUDES:
7540 1)COOLANT HOSES, LOOSEN. 2)EXHAUST PIPE, R & R.
3)STABILIZER BAR, R & R. 4)ENGINE MOUNT FRONT, R & R
5)CROSS MEMBER ON TRANS., R & R. 6) ENGINE, RAISE & LOWER
7)OIL PUMP, R & R.
+NOT INCLUDED
FRONT ALIGNMENT
0______________________________________________________________________________________________________
0 01 7506 +INCLUDES:
7546 SUPPORT ENGINE OFF GROUND
ENG. OIL, DRAIN / REFILL
ENG. OIL DIPSTICK TUBE, D & C
OIL SENSORS/SWITCHES AT PAN, R & R / SEAL
LOWER OIL PAN, R & R / SEAL
MAIN PAN SEALING SURFACE, CLEAN
0______________________________________________________________________________________________________
0 01 7507 +INCLUDES:
7547 PARTIALLY REMOVE TORSION BAR AND REINSTALL
ENGINE MOUNT, BOTTOM - REMOVE AND REINSTALL
0______________________________________________________________________________________________________
0 01 7700 +INCLUDES:
7740 ENGINE OIL, DRAIN AND REFILL
LOWER OIL PAN, REMOVE AND REINSTALL
RUN ENGINE AND CHECK FOR LEAKS
01-X009
+ 01-XXX
-
01 7704 +INCLUDES:
7744 ENGINE OIL, DRAIN / REFILL
SEALING SURFACES, CLEAN
0______________________________________________________________________________________________________
0 01 8000 +INCLUDES:
8002 ENGINE OIL AND COOLANT, DRAIN AS NEC. REFILL
8060 COVER (SUCH AS COMPR., PUMPS AND GENERATOR), R & R OR D & C
8062 ENG. COOLING FAN, SHROUD AND BELT, R & R
PARTS/COMPONENTS ATTACHED TO CHAIN COVER, R & R
PARTS/COMPONENTS WHICH ARE NEC. TO GAIN ACCESS TO CHAIN
COVER (SUCH AS COMPR., PUMPS AND GENERATOR), R & R OR D & C
CRANKSHAFT VIBRATION DAMPER, R & R
ENG. MAIN OIL PAN, R & R / SEAL
CHAIN TENSIONER, R & R
OPER. FOR: VALVE COVERS, R & R / SEAL<(IN OPER. 8000/8060)>
FRONT ENGINE SEAL AND OTHER TIMING COVER SEALS, REPL.
RUN ENGINE, CHECK REPAIR FOR LEAK(S)
TOP OFF REPAIR RELATED OIL/FLUID LEVELS
0______________________________________________________________________________________________________
01-X010
+ 01-XXX
-
01 8006 +INCLUDES:
8066 SUPPORT ENGINE WHILE OFF THE GROUND
ENGINE OIL, DRAIN / REFILL
ENG. COOLING FAN AND BELT, R & R
IGN. COILS AND CABLES, R & R
VALVE COVERS, R & R / SEAL
CHAIN TENSIONER, R & R
PARTS/COMPONENTS ATTACHED TO CHAIN COVER, R & R
PARTS/COMPONENTS WHICH ARE NEC. TO GAIN ACCESS TO CHAIN
COVER, R & R (SUCH AS GENERATOR AND PUMPS)
CRANKSHAFT VIBRATION DAMPER, R & R
ENG. MAIN OIL PAN, R & R / SEAL
FRONT ENGINE SEAL AND OTHER CHAIN COVER SEALS, REPL.
0______________________________________________________________________________________________________
0 01 8009 +INCLUDES:
8069 V BELT TENSIONER, R & R
COOLANT PUMP PULLEY, R & R
DETENT, R & R
VIBRATION DAMPER, R & R
POWER STEERING PUMP WITH LINES CONNECTED, R & R
LOWER OIL PAN SCREWS IN THE AREA OF TIMING COVER, R & R
GENERATOR AND BRACKET, R & R
FRONT CRANKSHAFT SEAL, REPLACE
0______________________________________________________________________________________________________
0 01 8499 +TIME ALLOWANCE DOES NOT INCLUDE: (ADD TIME AS REQ.)
COMPONENTS/PARTS, R & R (FOR ACCESS)
ENG. COOLANT, DRAIN / REFILL
01-X011
+ 01-XXX
-
01 8913 +INCLUDES:
ENG. OIL, DRAIN AS NEC. / REFILL / CORRECT LEVEL
CRANKSHAFT REAR SEAL RING, REPL.
+AFTER INSPECTION:
REAR COVER, REPL.
0______________________________________________________________________________________________________
0 01 8914 +INCLUDES:
CRANKSHAFT REAR SEAL RING, REPL.
+AFTER INSPECTION:
REAR COVER, REPL.
0______________________________________________________________________________________________________