##

## 42 Brake System - Hydraulics, Mechanics

- Brake Caliper Rebuild

> Maintenance Jobs - 1986 through 1993

- 4210 - Checking brake fluid level
- 4250 - Inspecting brake lines for damage
- 4251 - Checking brake pad/disk thickness
- 4252 - Inspecting, cleaning brake disks
- 4256 - Inspecting parking brake cable
- 4261 - Adjusting parking brake
- 4280 - Replacing brake fluid
- 4290 - Brake test, parking brake check

> Maintenance Jobs - 1994 through 1995

- 4210 - Checking brake fluid level
- 4251 - Checking brake pad/disk thickness
- 4256 - Inspecting parking brake cable
- 4261 - Adjusting parking brake
- 4280 - Replacing brake fluid
- 4290 - Brake test, parking brake check

> Brake system

- 42-0010 - Bleeding brake system and replacing brake fluid
- 42-0013 - Replacing brake hoses
- 42-0015 - Checking brake system for leakage using pressure tester
- 42-0040 - Removal and installation of mechanical stop lamp switch

> Brake caliper

- 42-0100 - Removal and installation of fixed caliper on front axle
- 42-0110 - Removal and installation of floating caliper on front axle
- 42-0120 - Removal and installation of fixed caliper on rear axle
- 42-0150 - Disassembly and assembly of fixed caliper, replacement of parts according to condition
- 42-0152 - Disassembly and assembly of floating caliper, replacement of parts according to condition
- 42-0160 - Checking and replacing brake pads

> Brake disc

- 42-0220 - Checking, removal and installation of brake disc on front axle
- 42-0228 - Checking, removal and installation of brake disc on rear axle
- 42-0260 - Cleaning brake discs using cleaning pads

> Stepped tandem master brake cylinder

- 42-0310 - Removal and installation of stepped tandem master brake cylinder
- 42-0315 - Reconditioning stepped tandem master brake cylinder

> Parking brake

- 42-0510 - Removal and installation of parking brake pedal assembly
- 42-0515 - Removal and installation of hand brake lever for parking brake
- 42-0516 - Removal and installation of release knob for parking brake hand lever
- 42-0520 - Removal and installation of front brake control cable
- 42-0525 - Removal and installation of rear brake control cable
- 42-0530 - Removal and installation of parking brake shoes
- 42-0540 - Adjusting parking brakes

> Anti-lock braking system

- 42-0700 - Design and function of anti-lock braking system
  - Select page...
- 42-0702 - Important information on repairs
- 42-0705 - Removal and installation of hydraulic unit (A7)
- 42-0708 - Removal and installation of ABS control unit
- 42-0710 - Removal and installation of relays for solenoid valve and charge/return pump
- 42-0711 - Removal and installation of overvoltage protection/basic module
- 42-0712 - Removal and installation of front wheel-speed sensors
- 42-0714 - Removal and installation of rear wheel-speed sensors
- 42-0720 - Electrical test program - Model 124 (except 124.034), 201
- 42-0725 - Function and test of 5, 7 and 9-pin relays Overvoltage protection from 9/85
- 42-0730 - Test instructions for ABS tester with fault memory PN 124 589 22 21 00

> Acceleration skid control (ASR II)

- 42-0800 - Design and function of acceleration skid control ASR II
  - Select page...
- 42-0810 - Notes for towing, or test & repair work, & handling ASR components on accident vehicles
- 42-0816 - Removal and installation of ASR hydraulic unit (A7/3)
- 42-0818 - Removal and installation of ASR pressurizing pump (M15)
- 42-0819 - Removal and installation of accumulator
- 42-0820 - Removal and installation of left or right rear axle speed sensors
- 42-0821 - Removal and installation of ASR control unit (N30/1)
- 42-0822 - Test program - ASR II electrics/electronics
- 42-0824 - Test program - ASR II hydraulics
- Programmed repairs - Brakes
  - Select complaint...
- Programmed repairs - Brakes, ABS
  - Select complaint...
- Technical modifications - Brakes
- Technical modifications - Brakes, ASR

###

Copyright © 2003, 2004, 2005, 2006 Steve Nervig.
All Rights Reserved