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00 Maintenance Jobs - 1972 through 1980

> Introduction

- 1972-1974 - Maintenance Manual USA Model Year 1972-1980 Passenger Cars Volume 1
- 1975-1976 - Maintenance Manual USA Model Year 1972-1980 Passenger Cars Volume 1
- 1977-1979 - Maintenance Manual USA Model Year 1972-1980 Passenger Cars Volume 1
- 1980-1980 - Maintenance Manual USA Model Year 1972-1980 Passenger Cars Volume 1

- 009 - Check brake cables for ease of movement
- 020 - Hydro-pneumatic suspension Check rubber sleeves of ball joints on tube shocks
- 023 - Check sealing of comfort hydraulic system for leaks and condition
- 025 - Check play of steering as well as play and condition of steering linkage
- 028 - Checking front axle joints for condition and leaks for rubber sleeves
- 030 - Check joint discs on propeller shaft
- 038 - Check cooling and heating system for leaks
- 041 - Check sealing and condition of fuel system
- 045 - Check clutch operating mechanism for leaks and condition
- 085 - Check sealing and condition of level control system
- 086 - Hydro-pneumatic suspension Check system for leaks and condition
- 087 - Check condition of air suspension system
- 097 - Brake test on dynamometer/Test drive
- 098 - Test drive
- 099 - Functional check
- 101 - Check and correct fluid level in oil bath air filter
- 120 - Check and correct fluid level in automatic transmission
- 121 - Check and correct fluid level in manual transmission
- 130 - Check and correct fluid in rear axle
- 134 - Check and correct fluid level of power steering
- 135 - Check and correct fluid level in mechanical steering
- 138 - Check and correct fluid level in level control system
- 139 - Hydro-pneumatic suspension -- Check and correct fluid level
- 151 - Engine oil and filter change
- 156 - Clean supplementary oil filter for hydraulic fan coupling
- 170 - Oil change, automatic transmission
- 171 - Oil change, manual transmission
- 174 - Replacing filter for automatic transmission
- 180 - Oil change, rear axle
- 202 - Clean air filter element
- 203 - Replace air filter element
- 205 - Clean oil bath air filter
- 250 - Grease front and rear axles
- 350 - Lubricate door hinges
- 375 - Lubricate outside mirror
- 388 - Renew grease in hub-caps in front wheel bearing
- 393 - Lubricate door locks
- 395 - Lubricate engine hood
- 415 - Lubricate engine control linkages and control shafts
- 463 - Check and correct fluid level in the anti-freeze device of the air suspension system
- 465 - Check fluid level of screen washer unit
- 466 - Drain condensation from air reservoir of air suspension
- 470 - Renew air filter of air suspension system
- 484 - Check fluid of air conditioning system
- 494 - Check fluid level of comfort hydraulic system
- 497 - Replace perlon filter in fan wheel (front heater box)
- 498 - Replace perlon filter in magnetic valve of heater
- 501 - Check wear on the clutch driven plate
- 510 - Check and correct fluid level of the clutch operation
- 622 - Check level of vehicles with air suspension (position of wishbone arms on front axle and rear wheel camber)
- 625 - Check toe-in of front wheels
- 628 - Hydro-pneumatic suspension Check pressure reservoir and central reservoir for gas filling pressure
- 630 - Adjust wheel bearing end play on front axle
- 631 - Renew grease charge on front wheel bearing, check tapered roller bearing
- 650 - Adjusting of detent for rear axle carrier
- 676 - Check air bellows of air suspension system
- 700 - Check and correct fluid level in the brake system
- 701 - Bleed brake system
- 702 - Renewing brake fluid
- 703 - 703 707 708 - 709
- 704 - Checking oil level in vacuum pump
- 706 - Adjust parking brake
- 711 - Front wheel brake Visual checkup of brake pads
- 712 - Check and clean disc brakes, remove brake pads for this purpose
- 713 - Clean ventilation bores on the compressed air brake booster
- 714 - Check brake lines for damage
- 751 - Check compression
- 752 - Retighten cylinder head bolts
- 753 - Adjust valve clearance
- 756.1 - Retension V-belts
- 756.2 - Retension V-belts (cont'd)
- 756.3 - Retension V-belts (cont'd)
- 757 - Check condition and tension of V-belts
- 758 - Check condition and retension V-belts
- 759 - Slacken engine stop and tighten screws
- 760 - Slacken engine stop
- 762 - Clean flame guard filament
- 763 - Clean exhaust gas recycling
- 764 - Check fuel evaporation system in engine compartment
- 765 - Check air injection
- 766 - Clean throttle valve
- 767 - Replace catalyst
- 768 - Oxygen sensor replacement
- 770 - Renew spark plugs
- 771 - Check spark plugs, replace if necessary
- 772 - Check and adjust ignition timing
- 773 - Renew contact breaker points
- 774 - Check ignition change-over
- 776 - Check on-off ratio, adjust if necessary
- 781 - Check dwell angle
- 782 - Adjust dwell angle and ignition timing
- 785 - Check and lubricate heater flaps
- 787 - Check beginning of delivery
- 788 - Check and fill up oil level in damper of Stromberg carburetor
- 793 - Check idling speed stabilization
- 796 - Check throttle valve lift / Coasting conditions
- 797 - Check and adjust idle speed adjustment
- 798.1 - Check and adjust idle speed
- 798.2 - Check and adjust idle speed and idle CO
- 799 - Check idle speed, adjust if necessary
- 800 - Check and adjust oil level in injection pump
- 806 - Replace filter of auxiliary air valve of the injection pump
- 813 - Check engine control linkage
- 821 - Check acid level of battery
- 832 - Check condition of ignition system / Evaluate oscillograph picture
- 840 - Replace fuel filter or filter element
- 844 - Check fuel prefilter
- 845 - Clean or replace fuel main filter
- 847 - Clean / replace fuel filter
- 849 - Replace fuel filter element
- 851 - Clean strainer in the fuel pump
- 852 - Renew strainer in the fuel pump
- 871 - Check intake and exhaust manifolds and exhaust flange for tight fit
- 876 - Retighten carburetor flange
- 877 - Retighten nuts on exhaust gas turbocharger
- 891 - Check fuel pipes and hoses of the electronically controlled gasoline injection unit for tight fit
- 895 - Check attachment of alternator
- 902 - Retighten fixing bolts of the air compressor
- 905 - Retighten bolts and nuts on the refrigerant compressor support
- 907 - Check hose clamps for tight fit
- 920 - Retighten bolts and nuts for power steering pump and support
- 922 - Retighten fastening bolts of bearing pins for lower control arm of front axle
- 924 - Retighten steering fastening bolts
- 951 - Retighten exhaust system slip joints
- 982 - Check tires, if required interchange wheels
- 983 - Removing and fitting wheels, checking rims
- 987 - Correct tire pressure
- 988 - Retighten spherical collar bolts on wheels
- 990 - Check and correct coolant level
- 991 - Renew coolant together with antifreeze

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