##

03 Cylinder Crankcase and Crank Assembly - OM616

> Crankcase

- 03-008 - Assessment of cylinder bores
- 03-010 - Engine ventilation - Functional description
- 03-015 - Refacing crankcase parting surface
- 03-020 - Renewing, boring and honing cylinder liners
- 03-030 - Removal and insertion of steel balls for main oil galleries
- 03-040 - Replacement of core hole caps in crankcase

> Intermediate flange

- 03-110 - Measurement of cylinder bores

> Oil pan

- 03-210 - Removal and installation of oil pan assembly

> Crankshaft, connecting rods and pistons

- 03-310 - Checking, replacement and tightening of big-end clamp bolts
- 03-313 - Reconditioning and squaring connecting rods
- 03-316 - Removal and installation of piston
- 03-318 - Checking and reconditioning crankshaft
- 03-320 - Refitting crankshaft bearings
- 03-324 - Replacement of front radial seal on crankshaft
- 03-327 - Replacement of aft radial seal on crankshaft
- 03-330 - Removal and installation of deep-groove ball bearing and locking ring in crankshaft
- 03-340 - Removal and installation of pulley, vibration damper and balance plate
- 03-344 - Balancing balance plate statically
- 03-345 - Checking and correcting adjustment of TDC transmitter adjusting slide
- 03-350 - Removal and installation of crankshaft sprocket

> Flywheel driven plate and ring gear

- 03-410 - Removal and installation of flywheel and driven plate
- 03-420 - Refacing flywheel
- 03-430 - Adjustment of flywheel ring gear
- 03-440 - Balancing flywheel statically
- 03-450 - Notes on overall balancing of engine 617

###

Copyright © 2003, 2004 Steve Nervig.
All Rights Reserved